Layout variations for moulding plants

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Our examples of layouts for moulding plants orient themselves in relation to potential requirements in the areas of pattern accessibility and the core-setting line.

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They form the basis for layout design alongside additional adaptations stemming from user-specific circumstances. These aspects are: moulding-line level (floor/below-floor), core-setting level (low/high), line arrangement (jointly/separated) and pallet support (with/without).

Layout 1 In the case of a low core-setting activity for up to medium-sized flask formats. Layout 2 Like layout 1, but for heavy cores via pallet support. Here too the copes and drags are sequenced successively. Layout 3 The "classic" - designed for greenfield sites, the automotive castings application for heavily cored casting. Layout 4 The counterpart to layout 3, but with distinctly higher production rate due to the use of two moulding machines. Layout 5 When dealing with gigantic dimensions in steel casting: Layout for discontinuous moulding. KW has the most references in XXL segment. Layout 6 Particularly space-saving, economical layout, adapted to municipal drainage casting requirements. Optimized flask transport using a minimum of equipment. Layout 7 Plan layout with option for step-by-step enhancement from manual to upgrade into fully automated. Automation level 1(manual), Automation level 2, Automation level 3, Automation level 4